Custom Flat Wire

Specialized solutions can be the most cost-effective for many projects. They help eliminate waste and save significant hours previously lost to tooling and machining. As a result, they contribute to a healthier bottom line by reducing costs and time to market.

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What Are Flat Wire Profiles?

Flat wire comes from a unique forming process for bar or redrawn round wire. Ours undergoes cold-rolling to elongate and flatten it before annealing it and cold-drawing into specialized shapes if necessary. Numerous alloys are available to create flat wire with to-spec widths, thicknesses and edges.

Custom flat wire offers multiple benefits, including:

  • Application-specific performance 
  • Edge options, such as broken corner, square and full round
  • Fewer weld joints with a continuous coil option
  • Smooth surfaces free of burrs
  • Consistent properties across the entire material lot
  • Tight tolerances

Common Flat Wire Types and Applications

Our flat wire solutions are used across many industries, such as:

  • Health care
  • Automotive
  • Consumer goods manufacturing
  • Industrial machinery
  • Construction
  • Transportation
  • Energy

Visions we've helped our customers bring to life include:

  • Orthopedic implants
  • Wiper blades
  • Batteries
  • Eyeglass frames
  • Appliances
  • Conductors and transducers
  • Heat exchangers
  • Custom flat wire springs

Why Partner With Us?

Our team emphasizes quality, skill, advanced equipment solutions, value and practical advice.

Unwavering Commitment to Quality

Quality is in our DNA, so it's baked into every project we undertake. We use advanced technology, such as Eddy-current testing and coordinate measuring machines, to assure high-performance results. This technology helps ensure material usability and to-spec part dimensions.

Our quality certifications further attest to our dedication, such as:

  • ISO:9001 2015 certified facilities
  • ISO:14001 certified greener business processes
  • A2LA and ISO:17025 certified quality assurance testing

Expert Team and Top-of-the-Line Equipment

We're a global team with diverse skills and expertise, including several metallurgists. As a result, we can collectively approach challenges with different perspectives and know-how. 

We've also invested in today's best equipment. Our modern facilities have many core competencies and quickly produce premium-quality results. Experience a one-stop solution for to-spec projects that save you significant time and money.

We Offer Additional Value

Our Orrville, Ohio, plant has a building dedicated to providing more value from a single trusted business partner. Additional operations we can perform include:

  • Sharpening
  • Straightening
  • To-spec cutting

We also coordinate services with our extensive vendor network, which offers:

  • Machining
  • Plating
  • Cleaning
  • Isotropic finishing
  • Batch heat treating

We Give Practical Advice

Our team is highly experienced with intricate parts production, allowing us to offer engineering expertise. We do so by providing practical advice, effective solutions and comprehensive technical support. 

Make Us Your Flat Wire Manufacturer of Choice

When excellence is the only option, we're the clear choice. Our team has the skills and resources to solve your wire challenges head-on with unmatched service and technical expertise. 

Ready to see how we can help with your product? Contact us online to start a conversation or request a free quote.